BOAT STORAGE
Equipment Check 

1.  When you winterize your boat, remove your boat's safety equipment and check or replace each item. 

2.  Check the expiration date on your flares. If they are expired, or if they will expire before or during the next season, don't
     throw them away. Keep them to use first in an emergency. Buy new flares with an expiration date good for at least three
     years.  Replace flares that show signs of leakage or delamination of the case. 

3.  Remove all the lifejackets and cushions from the boat and inspect them for rips, wear, and torn, broken or missing
     hardware. Wearable lifejackets and throwable devices, like some seat cushions, count toward the legal requirements only
     when they are in good, serviceable condition. 

4.  Remove your first aid kit from the boat and replenish supplies. 

5.  Remove your fire extinguisher from the boat and check its condition and pressure. If the pressure gauge indicator points
     in the green area, the extinguisher should be usable.  I say, "should be" because most small-boat marine fire extinguishers
     use a dry chemical that can harden like a brick. If your extinguisher uses a dry chemical, turn the extinguisher upside
     down and bang the bottom with a rubber mallet. Then turn it right-side up and bang the sides a few times.  If you can't
     feel the powder moving around inside of the extinguisher, you should think about replacing it.


OUTBOARD STORAGE

First of all, put some gas stabilizer in your fuel tank in the recommended ratio for winter storage. Shake your gas can (if portable) or tow your boat around to mix in the stabilizer. Larger boats with built-in gas tanks need to be run to spread the gas stabilizer through the engine

Second, use some engine tune-up (de-carb) spray on your engine prior to winterizing. Start the motor with the motor flusher attached (make sure it covers the intakes). Turn the water on before starting the engine. Spray 3/4 of a can of tune-up spray into the carburetors. Stop the engine and let it sit for at least an hour, or overnight if possible. Re-start the engine, again with the flusher attached, and run at fast idle. Spray the remaining 1/4 of tune-up spray into the carbs. This helps remove carbon build-up from the motor piston heads, rings and walls, and will clean gunk out of carbs. Now follow winterizing steps below. 

Winterizing Directions:

1. Use the motor flusher, this fits over the lower unit water intakes and attaches to a garden hose - make sure it covers the
    intakes. Turn the water on before starting the engine. Start the engine and make sure water is coming out of the telltale.
    Run the engine for about 5 minutes at fast idle to ensure the gas (with stabilizer mixed in) has entered the engine carbs
    and floats.

2. Run the engine at about 1500 RPM's, or at fast idle (keep it below 2200 RPM's). Spray the fogging spray into the carbs,
    switching between them, (some of the larger engines have a connection built on the engine for cleaning) until the engine
    stalls. If you have two cans of spray and two carbs use one in each until engine stalls. This will cause a great deal of
    smoke, so make sure you do it outside with good ventilation.  Make sure you follow the manufacturer's directions for
    the fogging compound/spray.

3. Next, pull the spark plugs and spray some fogging solution liberally into each cylinder. Crank the engine or turn the fly
    wheel by hand and spray again. This stuff inhibits rust - you really want to get it throughout the motor.

4. Next, change the lower unit gear oil. There are usually two screws on the lower unit - one under the gear casing toward
    the front of the bullet-shaped housing and one just below the cavitation plate. Put a oil pan under the lower unit housing
    to catch the oil.  Next, remove the bottom screw first.  Then open the upper screw allowing the gear oil to pour out into
    the pan.  Water in the oil will be indicated by the oil being a milky color and indicates the need for a new shaft seal
    and/or new gaskets.  The bottom screw may have a magnet built in it - check this and the oil for excessive metal shavings.
    The metal shavings indicate possible gear problems. After all the oil has drained out, the loser unit is refilled by squeezing
    or pumping new gear oil in from the bottom hole until it flows out of the top hole. Now comes the tricky part! Hold
    pressure to the oil tube or pump and replace the top screw. Replacing the top screw first will aid in holding the oil in while
    you fight to replace the bottom screw without loosing much of the new oil. Make sure that the nylon gaskets are in place
    on both screws before replacing them.  When you tighten the screw remember that the screws are steel and the housing
    is aluminum.  If you over tighten the screws you will ruin the housing.  Also be careful not to cross-thread the screws.

5. Grease all motor fittings with grease.

6. Gap & install new spark plugs.  Keep in mind that the plugs are steel and the threads are aluminum.

7. Most outboards will either have an internal fuel filter or one will be mounted inline in the fuel system of the boat.  Check
    this out and replace it.  If you have both - change both.

8. Disconnect the boat's batteries. Remove them from the boat & clean the batteries with a baking soda and water solution.
    Next, the batteries should be dried thoroughly, have the posts or connections cleaned, and re-installed in the boat.  If
    you store your boat in a public facility consider taking the batteries home  so that you can  periodically charge the
    batteries during the winter (once a week is enough).

TRAILER STORAGE
 

When your trailer will not be in use for several months, you can insure that it will continue to give you good performance by taking the following steps: 

1. If at all possible, park your trailer rig in a protected area, your garage, carport, etc. 

2. If you must park the trailer outdoors, install a boat cover that is tight enough for adequate protection but not air tight. 

3. Service or repack wheel bearings according to manufacturer's instructions. 

4. Jack up the trailer and place blocks under the trailer frame to take most of the weight off trailer springs and tires. 

5. Loosen tie-downs and winch line, but be sure the boat is resting properly on hull supports. 

6. If the boat has a drain plug, remove it and elevate the trailer tongue slightly (just an inch or two) to allow water to drain
    out and keep the boat dry. Tie the plug to something obvious, like the steering wheel, so you will remember to replace
    the drain plug before you take your next trip! 

7. While boat is in storage is a good time to touch up rust spots, nicks and chips, replace damaged tie-downs, winch line,
    wiring, etc. 

8. Lubricate moving parts - rollers, winch, etc. 

AXLE BEARING RE-INSTALLATION

1. When installing bearings in a hub or hub drum for a "plain" spindle axle, it is necessary to pre-pack the bearings prior to
     installing them in the hub. To prepack your bearings, you can buy a bearing packer at your local auto parts store, or you
     can pre-grease your bearings using the grease in the palm method. 

2. If you do not have a bearing packing tool, you can achieve the same results with the *grease in palm* method.
    Yep, it's a messy process, but it is equally effective if done properly and carefully. As the name
    says, you put grease in the palm of one hand and then with the other hand, you
    methodically roll and rotate the bearing into the grease, carefully forcing grease through all
    of the rollers. Once you have pre-packed both the inner and outer bearings, carefully lay them on a
    totally clean surface. Dirt in a newly greased bearing will act as an abrasive on the bearings and
    races and can really shorten bearing life. 

3. Next lay the hub or hub drum face down on a table and fill the rear of the hub cavity with liberal amounts of
    grease, carefully coating the rear race surface. Now install the inner bearing (axle seal side) into the rear of the hub,
    matching the cone of the bearing to the race. (BE CAREFUL TO INSTALL THE BEARING CORRECTLY!) 

4.  Now, with the pre-greased inner bearing sitting in the hub drum, add more grease on top of the rear bearing. There will
     be a space of about 1/4" between the inner bearing and the seal. It is essential that this cavity be filled with grease. 

5.  Now set the double lip seal (the inner lip with the spring goes inside the hub) squarely atop the rear hub bore. Set a
     wood block on top of the seal and tap with a hammer until the seal is flush with the rear hub bore. 

This completes the rear bearing and seal installation.  At this point, turn the hub over on the table, being careful not to get dirt into the grease at the rear of the hub (set it down on a clean cloth).  Now pack liberal amounts of grease in the inner hub cavity. 

NOTE:  Be sure that the grease you use is a low to medium viscosity (high temperature) grease. Low to medium viscosity grease will flow around and through the hub cavity and bearings providing more total lubricant to the bearings than a high viscosity grease. High viscosity greases tend to centrifuge to the outer hub cavity wall where they stick and stay with only the small amount of grease in the bearing rollers providing lubrication. 

TIRES

Tire inflation pressure is one of the most important factors in tire life. Tires should be inflated to the pressure recommended 
by the manufacturer for the load. Pressure should always be checked cold before operation. Check inflation pressure weekly during use to insure maximum tire life and monitor tread wear.

The following Tire Pressure Chart lists the standard recommended pressure for most common trailer tires.

Tire

4:80 x 12 B
5:30 x 12 C
9.5 x 16.5 E
ST 185/80D 13C
ST 215/75D 14C
ST 225/75D 15D
ST 155/80D 13C
ST 205/75R 14C
ST 215/75R 14C
8.75 x 16.5E
20.5 x 8.0 x 10D
18.5 x 8.5 x 8C
20.5 x 8.0 x 10E

PSI

60
80
75
50
50
65
50
50
50
75
70
50
90

ADJUSTING TRAILER TONGUE WEIGHT

Measure the tongue weight of the loaded trailer by using a lever and a bathroom scale or other suitable device. The tongue weight should be between 5% and 7% of the GVWR (GVWR=weight of boat, fuel, and trailer). The tongue weight can be
adjusted by either moving the axles on the trailer, or by repositioning the boat. The boat can be repositioned by moving the winch stand.

TRAILER LIGHTING WIRE COLOR CODE AND LIGHTS 

Did you ever wonder what wire went where on your trailer light system?  check the chart below: 

The following wire color code function is used: 


A. White wire - is your ground. 

B. Yellow and brown wires - travel on the left side of your trailer. 

C. Green and brown wires - travel on the right side of your trailer. 

D. Yellow wire - is for your left stop and turn signal lights. 

E. Brown wire - is for tail lights, clearance and marker lights. 

F. Green wire - is for your right stop and turn signal lights. 

Towing vehicles that are equipped with four wire tail light systems must use a (4) to a (3) wire converter. 

Tail lights and marker lights on most modern trailers are water-resistant. These lights are designed to protect both the bulbs and the contacts when the trailer is submersed. 

To avoid trouble with your lighting system, I recommend the following: 

A. Be sure your vehicle is equipped with the proper lighting connections, thus avoiding overloading circuits. 

B. Once a year, remove light lenses and spray metal components with WD40 or apply a light coating of petroleum jelly. 

C. Carry spare light bulbs. Tail Light - Bulb #1157, Marker Light - Bulb #194, 3 Light Rear Bar - Bulb #L1895